Test decisions before you commit resources

Build digital twins and simulations to de-risk CAPEX, optimize operations, and launch new services with confidence.

$8M+
Avg CAPEX Saved
23%
Throughput Increase
6 weeks
To Decision

Problems We Solve

Critical challenges that keep manufacturing leaders up at night

CAPEX Investment Risk

$10M-$100M facility expansions without confidence in design outcomes.

Hidden Bottlenecks

Intermittent throughput collapses that are impossible to isolate in live production

Expansion

Can't model future state accurately

Throughput Limits

Unclear operational capacity

How Simulation Helps

We build a dynamic digital twin—a working model that simulates production flow, resource allocation, and system behavior.

CAPEX Investment Risk

Run hundreds of scenarios to find optimal layouts, equipment configurations, and process flows before breaking ground or purchasing equipment.

Identify True Constraints

Reveal bottlenecks, resource conflicts, and dependencies that only appear under specific conditions. Fix the right problem, not just the obvious one.

Quantify Outcomes

Get specific data: throughput rates, utilization levels, cycle times, and ROI projections for different scenarios.

Case Study Highlights

Real results from real clients

Flexsim

Automotive Manufacturing Excellence

How digital twin simulation saved $8M and increased throughput by 23% for a global tier 1 supplier

$8M+
Avg CAPEX Saved
23%
Throughput Gain
6 weeks
Time to Decision
98%
Accuracy

Our Process

Manufacturing & Physical Systems methodology

01
Discover

Align on outcomes and assess data readiness

02
Model Reality

Align on outcomes and assess data readiness

03
Simulate Constraints

Align on outcomes and assess data readiness

04
Test Capabilities

Align on outcomes and assess data readiness

05
Quantify Impact

Align on outcomes and assess data readiness

06
Commit to Action

Align on outcomes and assess data readiness

“The team helped us see the impact of decisions before we spent the money. It changed how we think about operations and capital.”

Michael Chen
CEO

Business value proposition

Manufacturing & Physical Systems methodology

Flow Optimization Sprint

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Faster throughput without added labor
Faster throughput without added labor
Near-term gross margin improvement
VP Manufacturing
Plant Managers
CI Leaders

Flow Optimization Sprint

This is some text inside of a div block.
Faster throughput without added labor
Faster throughput without added labor
Near-term gross margin improvement
VP Manufacturing
Plant Managers
CI Leaders

Flow Optimization Sprint

This is some text inside of a div block.
Faster throughput without added labor
Faster throughput without added labor
Near-term gross margin improvement
VP Manufacturing
Plant Managers
CI Leaders

Flow Optimization Sprint

This is some text inside of a div block.
Faster throughput without added labor
Faster throughput without added labor
Near-term gross margin improvement
VP Manufacturing
Plant Managers
CI Leaders

Ready to Test Your Next Big Decision?

Schedule a consultation to explore how simulation and digital twins can de-risk your next major investment or initiative.

Schedule Consultation